Finite Element Analysis (FEA) Engineer
OpenAI
Location
San Francisco
Employment Type
Full time
Department
Consumer Products
Compensation
- $380K – $460K • Offers Equity
The base pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. If the role is non-exempt, overtime pay will be provided consistent with applicable laws. In addition to the salary range listed above, total compensation also includes generous equity, performance-related bonus(es) for eligible employees, and the following benefits.
Medical, dental, and vision insurance for you and your family, with employer contributions to Health Savings Accounts
Pre-tax accounts for Health FSA, Dependent Care FSA, and commuter expenses (parking and transit)
401(k) retirement plan with employer match
Paid parental leave (up to 24 weeks for birth parents and 20 weeks for non-birthing parents), plus paid medical and caregiver leave (up to 8 weeks)
Paid time off: flexible PTO for exempt employees and up to 15 days annually for non-exempt employees
13+ paid company holidays, and multiple paid coordinated company office closures throughout the year for focus and recharge, plus paid sick or safe time (1 hour per 30 hours worked, or more, as required by applicable state or local law)
Mental health and wellness support
Employer-paid basic life and disability coverage
Annual learning and development stipend to fuel your professional growth
Daily meals in our offices, and meal delivery credits as eligible
Relocation support for eligible employees
Additional taxable fringe benefits, such as charitable donation matching and wellness stipends, may also be provided.
More details about our benefits are available to candidates during the hiring process.
This role is at-will and OpenAI reserves the right to modify base pay and other compensation components at any time based on individual performance, team or company results, or market conditions.
About the Team
The Product Design Simulation team is responsible for redefining how we design and engineer hardware. By combining advanced multiphysics simulation with machine learning, we accelerate development, optimize performance, and enable breakthrough products. Our work ensures that design decisions are informed by computational insight and validated against real-world performance.
About the Role
OpenAI is looking for a Simulation Engineer to join our Product Design Simulation team. As a Simulation Engineer, you will use your expertise in mechanics, CFD, and electromagnetics—as well as ML-driven modeling approaches—to help shape the next generation of hardware. You’ll thrive at the intersection of simulation, machine learning, and real-world design, pushing the boundaries of what’s possible through computational intelligence.
This role is based in San Francisco, CA. We use a hybrid work model of 4 days in the office per week and offer relocation assistance to new employees.
In this role, you will:
Build and run multiphysics models incorporating structural FEA, CFD, and electromagnetic simulations
Apply machine learning techniques to accelerate workflows, perform surrogate modeling, automate design space exploration, and extract insights from simulation and test data
Partner with design, test, and hardware teams to define multi-domain performance requirements and real-world load cases
Validate models through testing and improve prediction accuracy through hybrid physics–ML approaches
Contribute to the development of scalable, ML-integrated simulation frameworks for faster and smarter decision-making
You might thrive in this role if you:
Hold an MS or PhD in Mechanical Engineering, Applied Physics, Aerospace Engineering, or a related field
Have deep expertise in FEA and multiphysics workflows, especially in coupled mechanical–thermal–electromagnetic problems
Bring hands-on experience applying ML techniques (e.g., regression models, neural networks, surrogate modeling) to simulation or engineering datasets
Are proficient with tools such as Abaqus, ANSYS, COMSOL, JMAG, and ML libraries like scikit-learn, TensorFlow, or PyTorch
Possess strong programming/scripting skills (Python, MATLAB) for workflow automation and ML integration
Have a solid understanding of materials, product design, and real-world loading conditions
Communicate and collaborate effectively across engineering and data science teams
About OpenAI
OpenAI is an AI research and deployment company dedicated to ensuring that general-purpose artificial intelligence benefits all of humanity. We push the boundaries of the capabilities of AI systems and seek to safely deploy them to the world through our products. AI is an extremely powerful tool that must be created with safety and human needs at its core, and to achieve our mission, we must encompass and value the many different perspectives, voices, and experiences that form the full spectrum of humanity.
We are an equal opportunity employer, and we do not discriminate on the basis of race, religion, color, national origin, sex, sexual orientation, age, veteran status, disability, genetic information, or other applicable legally protected characteristic.
For additional information, please see OpenAI’s Affirmative Action and Equal Employment Opportunity Policy Statement.
Qualified applicants with arrest or conviction records will be considered for employment in accordance with applicable law, including the San Francisco Fair Chance Ordinance, the Los Angeles County Fair Chance Ordinance for Employers, and the California Fair Chance Act. For unincorporated Los Angeles County workers: we reasonably believe that criminal history may have a direct, adverse and negative relationship with the following job duties, potentially resulting in the withdrawal of a conditional offer of employment: protect computer hardware entrusted to you from theft, loss or damage; return all computer hardware in your possession (including the data contained therein) upon termination of employment or end of assignment; and maintain the confidentiality of proprietary, confidential, and non-public information. In addition, job duties require access to secure and protected information technology systems and related data security obligations.
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We are committed to providing reasonable accommodations to applicants with disabilities, and requests can be made via this link.
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At OpenAI, we believe artificial intelligence has the potential to help people solve immense global challenges, and we want the upside of AI to be widely shared. Join us in shaping the future of technology.
Compensation Range: $380K - $460K